By Mr. B · Published 2026-07-29 · Updated 2026-08-05
Smoked Brats and Sausage
Fresh bratwurst or sausage links brought up slowly on the smoker for a clean smoke hit, then finished over direct heat for a snapped casing. The fastest crowd cook on the menu.
Ingredients
- 2 lbs fresh bratwurst or pork sausage links
- 1 large yellow onion, sliced into rings
- 2 tbsp butter
- 12 oz beer or chicken broth
- 1 tsp caraway seeds (optional)
- Kosher salt and black pepper
- Hoagie rolls or buns
- Whole grain or yellow mustard
- Apple or cherry wood chunks
Method
- Set the pit to 275–300°F with apple or cherry wood. Avoid heavy woods on brats — the sausage picks up smoke fast and can turn bitter.
- Place brats directly on the grate. Do not pierce the casing — puncturing lets the fat and juices escape.
- Smoke for 45-60 minutes until internal temp reaches about 155°F and the casing has a light golden color.
- While brats are smoking, melt butter in a cast iron pan on the pit or a side burner. Add sliced onions and cook until softened and starting to caramelize. Season with salt and pepper.
- Add beer or broth to the onion pan. Keep warm at a low simmer — this is the finishing bath.
- Move the brats directly over high heat and sear for 1-2 minutes per side until the casing is snapped, lightly charred, and the internal temperature reaches 160°F.
- Transfer seared brats directly into the warm onion-and-beer bath. Rest for 5-10 minutes before serving.
- Serve on rolls with mustard and the caramelized onions.
Mr. B's Pitmaster Notes
The two-step finish — sear on direct heat then rest in the beer bath — is what separates a great brat from an average one. The sear crisps the casing, and the bath keeps everything juicy and adds another layer of flavor.
Use a calibrated food thermometer and follow the stated safe internal temperatures. Cooking time is an estimate; temperature and tenderness determine doneness.