Smoker Setup Lesson

Seasoning a New Smoker

Before your first cook, a new smoker needs to be seasoned — burned in to cure the metal, burn off factory residue, and build an initial protective layer. Here is how to do it right.

LevelBeginner
Learning PathSmoker Setup
Lesson17 of 18

Key Concepts

  • Why seasoning matters: new pits have manufacturing oils, coatings, and residues that need to burn off
  • Building seasoning: repeated heat and oil cycles create a protective layer similar to cast iron
  • First fire: run empty at a high temp before any food touches the cooking grates
  • Coating the grates: a thin layer of high-smoke-point oil applied before the seasoning burn
  • Ongoing seasoning: every cook adds to the seasoning layer over time

Put It Into Practice

  1. Before the first use, wipe all interior surfaces (walls, grates, lid) with a rag lightly coated in vegetable oil or lard. Do not use olive oil — it has a low smoke point.
  2. Open all vents fully and build a full fire. For a kettle or kamado, fill the charcoal basket. For an offset, build a full firebox fire.
  3. Run the pit at 275–300°F for 2-3 hours. This burns off factory coatings and bakes the oil into the metal.
  4. You will see white or yellow smoke during the first part of the burn. This is normal — it is the factory residues burning off. Wait for the smoke to thin and clear before considering the pit ready.
  5. Let the pit cool fully. Wipe the grates again with a light coat of oil before your first cook.
  6. After every cook, while the pit is still warm (not hot), brush the grates and wipe with a thin oil coat. This builds seasoning with every use.

Mr. B's Pitmaster Note

Do not skip the seasoning burn. Cooking food in an unseasoned pit can impart an off-flavor from factory coatings — especially on cheaper offset smokers that use heavy paint. The first seasoning burn takes 3 hours of your time but sets the foundation for every cook after it. Think of it as the first investment in your pit's long-term performance.

Use your equipment manufacturer's instructions, keep the cooker outdoors on a stable noncombustible surface, and verify food temperatures with a calibrated thermometer.

Keep Building Your BBQ Skills

Practice the lesson with a cook-ready recipe or watch Mr. B demonstrate backyard techniques.